Manufacturer Routing
PREPARING A FORMULA FOR MANUFACTURING
BEFORE COMMERCIAL PRODUCTION, EVERY FORMULA IS FINALIZED, TESTED, AND DOCUMENTED TO ENSURE A REPEATABLE, SCALE-READY PRODUCT.
01
FORMULATION
BRIEF + BENCH FORMULATION
YOU TELL US WHAT YOU WANT. WE BUILD IT.
- YOUR PART. SUBMIT PRODUCT BRIEF + BENCHMARKS
- OUR PART. INGREDIENT SELECTION + BENCH FORMULATION + PROCESS DESIGN
- TOGETHER. UP TO 3 SAMPLE ROUNDS + CONSOLIDATED FEEDBACK
- APPROVAL. YOU APPROVE THE FINAL BENCH SAMPLE
02
VALIDATION
STABILITY + MICROBIOLOGICAL VALIDATION
ONCE YOU APPROVE, WE BEGIN FORMAL TESTING.
- ACCELERATED STABILITY. CONTROLLED HEAT + GLASS RETAINS
- FREEZE / THAW. TEMPERATURE CYCLING + PHYSICAL STABILITY
- PET / CHALLENGE TESTING. PRESERVATIVE EFFICACY + MICROBIAL CONTROL
- STABILITY READINGS. PH + VISCOSITY + COLOR + ODOR + APPEARANCE
03
PACKAGING
PACKAGING COMPATIBILITY
YOU CHOOSE THE PACKAGE. WE VALIDATE THE SYSTEM.
- YOUR PART. APPROVE FINAL BOTTLE / JAR + PUMP / CLOSURE
- OUR PART. FILL FINAL COMPONENTS + BEGIN COMPATIBILITY TESTING
- FUNCTION TESTING. DISPENSING + PRIMING + EVACUATION + LEAKAGE
- PACKAGE STABILITY. WEIGHT LOSS + DISTORTION + MATERIAL INTERACTION
04
TRANSFER
SCALE-UP + MANUFACTURING TRANSFER
TESTING PASSES. THE FORMULA MOVES TO PRODUCTION.
- MASTER FORMULA. PERCENTAGES + APPROVED RAW MATERIALS
- PROCESS PARAMETERS. ORDER OF ADDITION + TEMPERATURE + MIXING
- QC SPECIFICATIONS. PH + VISCOSITY + SPECIFIC GRAVITY + APPEARANCE
- PRODUCTION TRANSFER. FORMULA + PROCESS + TEST DATA + COMPONENT SPECS